CASE STUDY

A large Drug/Pharma Contract Manufacturing Organization (CDMO) selected RCM to provide a solution to their Quality Control (QC) Equipment Validation challenges.

Data Analytics

OBJECTIVE

A large Drug/Pharma Contract Manufacturing Organization (CDMO) selected RCM to provide a solution to their Quality Control (QC) Equipment Validation challenges. This high priority project required RCM to perform a risk assessment on equipment, report and discuss findings, develop a project plan that addressed issues, and execute to plan. RCM’s team was required to qualify / validate / move / decommission / calibrate  50+ pieces of equipment.

SOLUTION

  • RCM’ s Role:

    • Assess and develop QC Equipment Validation Project Plan
    • Provide certified resources
    • Perform tasks based on type of equipment and identified action
    • Work independently with minimal company involvement
    • Manage the project from inception to completion
  • List of Tasks:
    • GCC Generation and completion of    change control documentation    ​
    • Equipment IQ/OQ/PQ Protocols Development, execution and reporting        ​
    • SOP’s Development & Training     ​
    •  Manufacturer IQ/OQ Protocols  Execution and Report Generation        ​
    • Equipment Calibration         ​
    •  Maximo/PE Record Updating ​
    •  DI Assessment (Prior and After)​
    •  CSV Protocols Development, Execution   and Reporting​
    •  EHS Evaluation​

BENEFITS

  • RCM’s team completed and qualified / validated / moved / decommissioned / calibrated  50+ pieces of equipment 
  • RCM delivered project on time and budget addressing and eliminating QC validation risks
  • Quality Control (QC) Validation Project was successful in addressing the various tasks for new equipment and 
  • Contract goal of completing the project in six (6) months was achieved.

Key Project Elements

Assessment and Develop QC Validation  Project Plan for a large equipment volume of equipment 

Address all areas of equipment that needed  to be in compliant

Mitigate Risk

Perform  training on GMP regulation and  QC validation

Complete project on Time and Budget